General repairs and repairs of machine tools

...

Overhaul is the tip of the iceberg in the repair category.

What is Overhaul? First of all, it is a total disassembly, ground surfaces and perfect geometry. It returns the machine to working life. The level of wear is considerable today. This raises the demands on the quality of repairs. 20 years ago, a handy locksmith in a garage could perform a decent GO. Unfortunately, those days are gone.

Today, it is necessary to disassemble the machine down to the last component and check every gear. This is the only way to guarantee that the machine will work reliably for another 10 years and the investments made will be optimally spent.


I need a general overhaul or service of a machine tool

Do you wish to prepare a quote or need to consult the possibility of repair or modernization.


Soustruh SU-50A


Machine quality identical to a new machine

A machine after GO has a technical value of 90 to 95% of a factory-new, identical or similar type machine.





Machine tools Overhauls and retrofitting




effective solution for disposing of old machines




more than 1300 machine tools after ovehauls




more than 1300 machines after overhauls and modernization




own spare part production




We perform general repairs to the usual extent on the following machines:

-universal lathes up to a working diameter of 2500 mm
- milling machines up to a table width of 500 mm
-drills up to drilling capacity 80 mm
-surface grinders up to a table width of 1500 mm
-machine saws up to a size of 320 mm
-machine shears and bending machines up to a thickness of 6.3 mm
-other machines and equipment according to personal agreement


More information
...

Retrofitting and modernization of machine tools

...

Use the potential of used heavy machine tools

Since 2001, we have been performing complete conversions of used machines to CNC controlled ones. Conversion of a conventional machine to a numerically controlled machine consists of a complete overhaul, replacement of existing screws with precision ball screws, installation of drives and a control system.
The choice of control system depends on the customer's wishes and habits. The possibility of choosing a system depends on the user's needs. The customer can choose a Sinumerik, Heidenhain or Fanuc control system. Our company has its own employees who are regularly trained and are able to create PLC machines.
We provide a minimum 12-month warranty on machines. A longer period can be agreed upon with the customer. An integral part of the delivery is an accuracy protocol, an inspection report and additional electrical documentation.


I am considering upgrading an old machine tool

Would you like to make a quote or discuss the possibility of upgrading? Please do not hesitate to contact our representative.


Modernizace obráběcího stroje


Machine tools suitable for retrofitting

Which machines are worth retrofitting today? Theoretically, every machine can be modernized. But rebuilding heavy, large or special machine tools is definitely a sensible investment. In this category, it really pays off. With new machines, you pay for the mass of the machine. With a rebuild, you only pay for the cost of labor and new components.

So the conversion is certainly economically advantageous. Moreover, thanks to the matured cast iron, these old machines have much greater rigidity than new machines. :

Retrofitting is definitely worthwhile for these types of machines:
-universal lathes from a rotating diameter of 800 mm and more
-wheel lathes - e.g. Rafamet
-horizontal boring machines
-vertical lathes
-bed milling machines



Example of retrofitting implementation SU 90 to CNC


přestavba ručního soustruhu na CNC řízení

Used lathe SU 90 /3000 before modernization


přestavba ručního soustruhu na CNC řízení

includes a design for the placement of control elements and covering


přestavba ručního soustruhu na CNC řízení

Final solution SU 90 CNC with Simens Sinumerik 828D


...

Fe examples of general repairs and modernization of machine tools

Centre lathe SV 18
Centre lathe SV 18 R /RA / RD

Swing over bed 380 mm, Distance between center: 750/1000/1250 mm

We provide overhauls and middle repair

Centre lathe SU 50
Centre lathe SU 50A

Swing over bed 380 mm, Distance between center: 1000/1500/2000 mm

We provide overhauls and middle repair

...
Centre lathes typu SN 32/40/50/63/ 71

Swing over bed 320-710 mm, Distance between center: 750-4000 mm

We provide overhauls and middle repair

Centre lathe SUS 63
Centre lathes typu SU (S) 63/80/90/100

Swing over bed 630-1000 mm, Distance between center: 1250-8000 mm

Modernization to CNC, ovehauls


Soustruh SUI
Lathes type SUI 32/40/50/63/80

Swing over bed 320-800 mm, Distance between center: 750-4000 mm

We provide overhauls and middle repair

Těžký soustruh Škoda
Heavy lathe Škoda SUA a SRM

Swing over bed 1000-2000 mm, Distance between center: 3000-12000 mm

Modernization to CNC, ovehauls

Svislý soustruh SK-16
Radial drilling machine 4/ 6/8

Drilling capacity 50 - 80 mm

We provide overhauls and middle repair

Konzolová frézka
Milling machine FN, FA , FGU

Ve With working table size 300 - 1800mm

We provide overhauls and middle repair


Dvou-stajonový Svislý soustruh SK-16
Double column vertical lathe SK-16

Demonstration of the implementation of partial carousel modernization SK-16

We provide Overhauls and Modernization

Obráběcího centrum na opracování hřídelí kolejových vozidel
SPON –JUS, TOS Hulín

Modernization of a single purpose machining center for machining shafts of railways vehicels with Siemens Sinumerik 840T

Repair of mechanical parts and electrical system

Vertikální segmentová bruska
Vertical grinding machinea BPV 700

Retrofitting of segment grinder to NC adjustment. Built on X-Solution control system with 12" screen. Efficient and powerful grinding.

Complex modernization with new controller

Soustruh na soustružení náprav kolejových vozidel
CNC lathe Rafamet UCB 125

Modernization of CNC Lathe for turning rail vehicle axles

Provide Modernization to CNC with Simens Sinumerik 840D


CNC soustruh na opracování kolejových náprav
CNC lathe Rafamet UGB 150

CNC lathe for machining rail axles of entire sets directly in the repair depot.

Retrofitting include a new controller.

Těžký soustruh Škoda SRM 160
Heavy duty lathe Škoda SRM 160

Specially modified heavy CNC lathe for machining railway axles.

Modernozation of with Fagor 8055 FL/TC

Modernizace karuselu OKUMA
Modernization of vertical lathe OKUMA

General repair and replacement of the control system of a two-spindle vertical lathe.

General overhaul and replacement of key subassemblies carried out.

...
Retrofitting of surface grinding machine BRH 50

Conversion of the grinder to a flat surface. Equipped with servo drives in all 3 axes and an X-Solution control system with a 12" screen. Effective grinding of flat surfaces.

Complete modernization of a machine tool